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SEW R97 Helical Gearmotor With 7.5kW DRN132M4 IE3 Motor

SEW R97 Helical Gearmotor With 7.5kW DRN132M4 IE3 Motor

Model: R97 / RF97 / RZ97
Gear Type: Coaxial Helical (Two-stage or Three-stage)
Motor Series: DRN132M4 (4-Pole AC Motor)
Power Output: 7.5 kW / 10 HP
Efficiency Class: IE3 (Premium Efficiency)
Output Options: Solid Shaft (standard), Flange-mounted (RF), Foot-mounted (R)
Mounting Positions: M1, M2, M3, M4, M5, M6
Maximum Torque: 3000 Nm
Ratio Range (i): 4.50 to 289.74

Product Overview

 

The SEW R97-DRN132M4 represents the heavy-duty segment of the R-series helical range. Engineered for high-torque transmission and exceptional mechanical resilience, this unit pairs the massive R97 gearbox with a 7.5kW (10 HP) DRN132M4 IE3 motor. With a maximum torque capacity of 3000 Nm, the R97 is the definitive choice for large-scale industrial operations where high overhung loads and continuous peak performance are standard requirements.

 

Detailed Technical Specifications

 

Feature Technical Specification Engineering Significance
Nominal Output Torque Up to 3000 Nm Handles extreme shock loads and massive inertia
Output Shaft Dia. 60 mm (ISO k6) Oversized shaft to withstand high radial forces
Energy Efficiency IE3 Premium Efficiency High-wattage savings for large-scale utility reduction
Protection Class IP55 (Standard) / IP66 Optimized for heavy outdoor or washdown duty
Gearbox Housing Reinforced Grey Cast Iron Superior vibration damping for quiet operation
Weight Approx. 165 - 210 kg Significant mass for industrial-grade stability

 

Technical Selection & Functional Variants

 

Model Variant Power (kW) Mounting Type Key Features Best For
R97 DRN132M4 7.5 kW Foot-mounted 60mm Solid Shaft Primary heavy conveyor drives
RF97 DRN132M4 7.5 kW B5 Flange 350mm or 450mm Flange Large agitators & mixers
R97 DRN132M4/BE11 7.5 kW Foot-mounted Integrated BE11 Brake Heavy lifting & safety ramps
R97 DRN132M4/V 7.5 kW Foot-mounted Forced Cooling Fan Continuous low-speed VFD duty
RF97 DRN132M4/TF 7.5 kW B5 Flange PTC Thermistors High-load thermal protection
         

 

Modular Options & Accessories (System Enhancement)

 

Given the 7.5kW power density, the R97 can be equipped with advanced monitoring and control accessories to ensure 100% uptime.

 

1. High-Torque Braking (BE Series)

The BE11 or BE20 spring-applied brakes provide the critical holding torque required for 7.5kW systems.

Note: For vertical applications, we recommend adding the manual brake release to allow for safe load lowering during power outages.

 

2. Encoder & Feedback Solutions

For high-precision automation, the DRN132M4 can be fitted with:

EG7S / EK7S Encoders: High-resolution signals for closed-loop motion control.

EI7C Encoders: Cost-effective speed monitoring integrated within the motor housing.

 

3. Condition Monitoring for Large Units

DUO (Diagnostic Unit Oil): Monitors oil quality in real-time. Since the R97 carries a large oil volume, the DUO unit ensures you maximize oil life while protecting the gears.

DUV (Diagnostic Unit Vibration): Crucial for high-power units to detect bearing wear early, preventing catastrophic failure.

 

Built for Heavy-Duty Infrastructure

 

The R97 series is the professional choice for large-scale industrial infrastructure.

 

  • Mining & Bulk Materials: Used in Heavy-duty Belt Feeders, Large Bucket Elevators, and Vibrating Screens. The 60mm shaft is specifically designed to handle the high chain tension and shock loads of ore processing.
  • Water & Wastewater: Ideal for Large Surface Aerators, Sludge Centrifuges, and Grit Collectors where 24/7 reliability is mandatory.
  • Chemical & Processing: Drives for Large Industrial Mixers and Pressure Agitators requiring high torque and chemical-resistant seals.
  • Heavy Logistics: Powering Unit Load Conveyors for 2-ton+ pallets and Automated Storage and Retrieval Systems (ASRS).

 

FAQ

Q: Why should I choose the R97 over the R87 for 7.5kW?

A: While the R87 can handle 7.5kW, its maximum torque is 1550 Nm. The R97 nearly doubles that to 3000 Nm. If your application involves high starting torque or heavy shock loads (like a primary crusher or inclined hoist), the R97 provides the necessary Service Factor (fb) to ensure the gears don't fail under stress.

Q: What are the lubrication requirements for a unit this size?

A: The R97 requires a significant oil fill (especially in M4 position). We recommend Synthetic CLP PG oil for 7.5kW units to lower operating temperatures and extend maintenance intervals from 10,000 to 25,000 operating hours.

Q: Can the R97 be supplied with a B14 flange?

A: The B14 (RZ series) is less common in this size. Most 7.5kW applications use the R97 (Foot) or RF97 (B5 Flange) due to the massive torque being transmitted; the B5 flange (350mm/450mm) provides the necessary bolt surface area for safety.

The Professional Standard for 7.5kW Drives

 

The SEW R97-DRN132M4 IE3 Helical Gearmotor is a powerhouse of reliability. With its 3000 Nm torque capacity, 60mm shaft, and advanced modular options, it provides the industrial-grade performance needed for the world's most demanding production and processing lines.

 

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