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SEW S67 Helical Worm Gear Motor 2.2kW DRN100LS4 IE3

SEW S67 Helical Worm Gear Motor 2.2kW DRN100LS4 IE3

Model Series: S67 (High-Efficiency Helical-Worm)
Gear Type: Right-angle helical-worm stage combination
Output Options: Solid shaft, hollow shaft with keyway, shrink disk, or TorqLOC® hollow shaft system
Mounting Positions: Foot-mounted, flange-mounted (B5 or B14), or torque arm supported
Maximum Torque: 1030 Nm (Approx. 9,115 lb-in)
Ratio Range: 15.60 to 226.00 (in standard configurations)

Product Introduction

 

The SEW-EURODRIVE S67-DRN100LS4 is a heavy-duty right-angle drive solution designed to bridge the gap between standard worm units and high-performance bevel gears. By utilizing a helical-worm design, the S67 achieves a much higher torque-to-size ratio than smaller frames, making it an ideal choice for 2.2kW power requirements. The integration of the DRN100LS4 IE3 motor ensures global compliance with energy efficiency regulations, providing a sustainable power source that reduces heat loss and operational costs. This gearmotor is specifically built for environments where high shock loads and continuous operation are the norm.

 

Technical Specifications

Specification Technical Details
Gearmotor Model S67 DRN100LS4
Output Power 2.2 kW (3.0 HP)
Efficiency Standard IE3 Premium Efficiency
Standard Output Shaft 45 mm (Solid Shaft)
Service Factor (fB) Optimized for industrial duty
Ambient Temperature -20°C to +40°C (Standard)
Motor Pole Count 4-Pole (1500 RPM at 50Hz / 1800 RPM at 60Hz)
Housing Material High-strength Gray Cast Iron

 

Unique Performance Characteristics of the S67

 

High Overhung Load Capacity: The S67 features an upgraded bearing set compared to smaller models, allowing it to withstand significant radial forces often found in heavy chain-drive or mixer applications.

Optimized Pressure Angle: The gear teeth geometry in the S67 is precision-engineered to reduce the axial thrust on the motor bearings, resulting in a longer mechanical lifespan for the DRN motor assembly.

Advanced Surface Finish: The worm shaft is induction-hardened and ground to a mirror finish, which maximizes the oil film thickness and minimizes the "break-in" wear period common in right-angle drives.

 

Selection & Sizing Guide

 

When configuring the S67-DRN100LS4, it is critical to evaluate the Service Factor (fB). For applications involving frequent starts/stops or heavy shock loads-such as reciprocating conveyors-a service factor of 1.5 or higher is recommended. Additionally, because the S67 provides a maximum torque of 1030 Nm, users should ensure the driven machine's shaft can handle the peak torque delivery, especially when using the hollow shaft (SA67) or shrink disk (SH67) variants which offer high-precision, zero-backlash coupling.

 

Related Models & Configuration Matrix

 

Full Unit Model Mounting Style Motor Specs Gear Ratio (i) Output Speed (RPM)
SA67 DRN100L4 Hollow Shaft 3.0 kW IE3 54.00 27
SF67 DRN100LS4/TH B5 Flange + Thermostat 2.2 kW IE3 32.48 45
SAF67 DRN90L4 Flange/Hollow 1.5 kW IE3 110.00 13
S67 DR2S100LS4 Foot Mounted 2.2 kW IE2 19.50 74

 

Primary Industry Applications

 

Heavy-Duty Mixing: Ideal for chemical agitators and food mixers where right-angle space is limited but high torque is non-negotiable.

Lumber & Wood Processing: Perfect for log handling conveyors and deck saws that face high impact and dusty environments.

Recycling Plants: Used in shredder feeders and sorting belts due to its robust damping capabilities.

 

FAQ

1. Is the S67-DRN100LS4 suitable for outdoor use?

Yes, with the appropriate "OS" (Outdoor Service) package. This includes enhanced IP66 protection, corrosion-resistant internal parts, and a canopy for the motor fan to prevent moisture ingress.

2. Can I replace a pure worm gearbox from another brand with the S67?

Generally, yes. The S67 provides much higher efficiency, meaning you might be able to use a smaller motor to achieve the same output torque. However, you should check the center distance and mounting dimensions as they will differ from standard worm units.

3. What is the benefit of the DRN100LS4 IE3 motor?

The IE3 rating means the motor operates with lower internal heat, which is particularly beneficial for worm gearboxes. Cooler motor operation prevents the gearbox oil from thinning out prematurely, ensuring better lubrication for the worm gear set.

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