Products
SEW KAF127 DRN200L4 Helical Bevel Gear Motor
video
SEW KAF127 DRN200L4 Helical Bevel Gear Motor

SEW KAF127 DRN200L4 Helical Bevel Gear Motor

The KAF127 DRN200L4 helical bevel gear motor combines a precision-engineered reduction gearbox with a 30 kW high-efficiency electric motor to form a compact, high-torque industrial drive.

Product Overview

 

The KAF127 DRN200L4 helical bevel gear motor combines a precision-engineered reduction gearbox with a 30 kW high-efficiency electric motor to form a compact, high-torque industrial drive. Built around a right-angle transmission layout, this system provides optimized power conversion with thermal stability across extended continuous duty cycles.

Engineered with case-hardened alloy gears and rigid cast iron housings, the assembly absorbs mechanical shocks, minimizes operational noise, and resists deformation under full rated loads. The unit serves as a standard power unit for heavy conveyor networks, bulk material processing, and heavy processing machinery.

 

Technical Specifications

 

Parameter

Specification

Product Type

Right-Angle Helical Bevel Gear Motor

Gear Series

K Series (Helical Bevel)

Gearbox Model

KAF127 (Hollow Shaft with Keyway & B5 Flange)

Motor Model

DRN200L4

Nominal Motor Power

30 kW (40 HP)

Efficiency Class

IE3 Premium Efficiency

Motor Poles

4 Pole

Rated Frequency

50 Hz / 60 Hz

Rated Speed (Input)

~1475 RPM (at 50 Hz) / ~1770 RPM (at 60 Hz)

Output Torque Range

Up to 9,260 Nm (depending on gear ratio)

Output Shaft Configuration

Hollow Shaft with Keyway / Solid Shaft / Shrink Disc Options

Housing Material

High-Strength Grey Cast Iron (HT250)

Gear Material & Hardness

20CrMnTi Alloy Steel, Case Hardened (HRC 58-62)

Mounting Position

M1 - M6 (Horizontal, Vertical, Inverted)

Protection Degree

IP55 Standard (IP65 / IP66 available)

Insulation Class

Class F (Class H temperature rise)

Lubrication Type

Synthetic or Mineral Industrial Gear Oil

Duty Cycle

Continuous Operation (S1)

 

Key Performance Advantages

 

Precision Transmission Efficiency
Multi-stage helical-bevel gear geometry achieves over 95% mechanical efficiency per gear stage, generating significantly lower friction losses compared to traditional worm gear units.

High Power Density in Compact Footprint
The combination of optimized gear tooth profiling and high-grade materials delivers up to 9,260 Nm of torque within a compact frame, maximizing machinery space utilization.

Direct Dimensional Interchangeability
Designed around international mounting standards, the drive assembly offers direct physical interchangeability with standard KAF127 units, facilitating drop-in replacement during plant maintenance.

Reduced Energy Consumption
Integrated with an IE3 premium efficiency motor, the drive lowers continuous kilowatt usage, operational heat generation, and total lifecycle energy costs.

Reinforced Heavy-Duty Bearing Support
Heavy-duty tapered roller bearings handle high external radial and axial forces on the output shaft, protecting internal gearing from fatigue failure.

 

Customized Configuration Options

 

To support specific operating requirements, custom engineering modifications are available:

 

Electrical Adaptation: Custom motor windings for non-standard supply voltages (220V through 600V at 50Hz or 60Hz), explosive environment protection, or inverter-duty service.

Shaft & Interface Options: Custom output shaft diameters, keyless shrink discs, splined hollow shafts, and special mounting flanges.

Environmental Protections: Severe-duty outdoor painting systems, high-temperature Viton oil seals, stainless steel hardware, and anti-condensation heating elements 

 

Engineering Quality & Inspection

 

Quality control procedures ensure field-proven reliability before shipment:

 

Gear Tooth Inspection: Computerized tooth profile, pitch error, and surface hardness testing (HRC 58-62).

Zero-Leakage Sealing Systems: Dual-lip shaft seals combined with ground sealing surfaces prevent oil leakage under heat and continuous shaft rotation.

Factory Performance Testing: 100% factory run-testing verifying backlash limits, vibration levels, operating noise, and steady-state oil temperatures.

 

Application Industries

 

The KAF127 DRN200L4 drive unit is deployed across heavy machinery sectors including:

 

Material Handling & Logistics: Long-distance overland belt conveyors, chain conveyors, bucket elevators, and heavy transfer cars.

Mining & Minerals Processing: Industrial crushers, vibrating screens, apron feeders, and slurry agitation tanks.

Environmental & Waste Management: Industrial shredders, wastewater clarifiers, sludgewater mixers, and waste compactors.

Bulk Material Processing: Cement plant machinery, clay pug mills, chemical blenders, and port unloading systems.

 

Packaging & Logistics Protection

 

All units are prepared for international shipping to prevent transit damage:

 

  • Anti-corrosion wax film applied to exposed shafts, keys, and mounting faces.
  • Sealed, moisture-resistant protective plastic barrier wrapping.
  • Heavy-duty, ISPM-15 compliant heat-treated fumigation-free wooden cases designed for forklift handling and ocean freight stability.

 

CERTIFICATES of KAF127 DRN200L4

 

FAQ

 

Q: What mounting configurations are available for the KAF127 gear unit?

A: The unit supports multiple mounting positions including M1 through M6, with structural options for hollow shaft output with keyway, shrink disc connections, or solid output shafts with standard B5/B14 flanges.

Q: Can the motor specifications be adjusted for regional power grids?

A: Yes, motors can be wound for variable industrial voltages (e.g., 220V, 380V, 400V, 415V, 440V, 480V, or 600V) at either 50 Hz or 60 Hz frequencies, along with custom explosion-proof or tropicalized insulation treatments.

Q: How does the helical bevel design compare to worm gear drives in performance?

A: Helical bevel gearboxes offer significantly higher energy efficiency (typically over 95% compared to 60%-85% for worm units), higher output torque capabilities, and longer operational lifespans with lower heat generation.

Q: What maintenance is required for long-term continuous duty operation?

A: Regular inspection of lubricant levels, periodic replacement of industrial gear oil according to operating temperature schedules, and routine checks of seal integrity ensure optimal service life over extended operation periods.

Hot Tags: sew kaf127 drn200l4 helical bevel gear motor, China sew kaf127 drn200l4 helical bevel gear motor suppliers, factory, compact helical gear reducer, industrial helical gear reducer, SEW KAF127 bevel motor, SEW K57 DRN132M4 Helical Gear Motor Reducer, DRN100LS4, helical gear motor reducer

Send Inquiry