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SEW SAF57-DRN90L4 IE3 Hollow Shaft Flange Gearmotor

SEW SAF57-DRN90L4 IE3 Hollow Shaft Flange Gearmotor

Model: SAF57-DRN90L4
Gear Type: Spiroplan® Right-Angle (Worm-Geared)
Output Options: Hollow shaft with flange mounting (B5 or B14)
Installation: Flange-mounted (SF Series)
Maximum Torque: Up to 300 Nm (specific to configuration)
Ratio Range: 10.25 to 216.28

Product Introduction

 

The SAF57-DRN90L4 represents a high-efficiency solution for compact industrial drive applications. This unit combines the S-series right-angle worm gearbox with the DRN90L4 IE3 premium efficiency motor, ensuring compliance with global energy standards. The "A" designation signifies the hollow shaft design, which eliminates the need for bulky couplings, while the flange mounting provides a stable, direct interface for heavy-duty machinery.

 

Engineered for quiet operation and high overhung loads, the SAF57 is particularly effective in environments where space is at a premium but high reduction ratios are required.

 

Technical Data Table

 

Feature Specification
Motor Power 1.5 kW (2.0 HP)
Motor Type DRN90L4 (IE3 Premium Efficiency)
Output Speed Approx. 1400 RPM (Motor) / Variable (Gearbox)
Efficiency Class IE3
Enclosure Rating IP55 (Standard)
Shaft Diameter 35 mm (Hollow Shaft)
Lubrication Synthetic Oil (CLP PG) / Mineral Oil

 

Product Characteristics

 

High-Torque Right-Angle Transfer: Unlike smaller Spiroplan units, the SAF57 utilizes a specific worm-gear geometry that balances high torque output with a significant reduction in vibration.

Integrated DRN Efficiency: The inclusion of the DRN90L4 motor means the unit meets strict IE3 standards, reducing thermal loss and extending the service life of the gear teeth.

Wear-Free Torque Transmission: The friction-locked connection in the hollow shaft design prevents the "fretting corrosion" often found in keyed shaft alternatives.

 

Component Structure & Modular Flexibility

 

The SAF57 is built on a modular platform that allows for rapid adaptation. The "A" series hollow shaft is bored to high tolerances, allowing it to slide directly onto the driven machine's shaft. This reduces the total footprint of the drive system by up to 25% compared to parallel shaft configurations. Furthermore, the flange interface is compatible with various adapter plates, making it a "drop-in" replacement for legacy systems.

 

Related Models & Configurations

 

Gearbox + Motor Model Mounting Type Shaft Type Motor Power  
SAF57-DRN80M4 Flange Hollow 0.75 kW  
SA57-DRN90L4 Foot-Mounted Hollow 1.5 kW  
SHF57-DRN90L4 Flange Hollow/Shrink Disc 1.5 kW  
SAF57-DRN100LS4 Flange Hollow 2.2 kW  

 

Application Industries

 

Material Handling: Ideal for curved belt conveyors and palletizers.

Food Processing: Agitators and bottling lines where space-saving right-angle drives are needed.

Packaging: High-precision wrapping machines.

Wastewater Treatment: Small-scale sludge thickeners and scrapers.

 

FAQ

1. What is the benefit of the "A" in SAF57?

The "A" stands for the hollow shaft version. This allows the gearmotor to be mounted directly onto the customer's drive shaft, saving space and costs by removing the need for flexible couplings.

2. Can this unit be used with a frequency converter?

Yes. The DRN90L4 motor is fully compatible with frequency converters (AC Drives) for variable speed applications, provided the cooling and thermal limits are monitored.

3. Is the SAF57 gearbox self-locking?

Due to the high efficiency of the SEW worm-gear design, these units are generally not self-locking. For applications requiring the load to be held in place, an integrated brake (e.g., BE2 brake) is recommended.

4. What maintenance is required for the gear units?

Worm-gear units like the SAF57 require periodic oil changes. Depending on the ambient temperature and oil type (Mineral vs. Synthetic), intervals typically range from 10,000 to 25,000 operating hours.

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