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SEW ST77 Helical-Worm Gearmotor With Hollow Shaft

SEW ST77 Helical-Worm Gearmotor With Hollow Shaft

Model: ST77-DRN series
Gear Type: Helical-Worm (Right-Angle)
Output Options: Hollow shaft with TorqLOC® hollow shaft mounting system
Installation: Foot-mounted or torque arm supported (T-design)
Maximum Torque: 1450 Nm
Ratio Range: 11.93 to 256.47

Product Introduction

 

The ST77 series is a robust, high-torque right-angle drive engineered for demanding industrial environments where traditional shaft connections often fail or become permanent due to corrosion. This model stands out by utilizing the TorqLOC® hollow shaft mounting system, a patented non-positive connection that simplifies installation and removal while allowing for the use of standard, non-machined customer shafts.

 

Paired with a premium efficiency DRN motor, the ST77 provides a high-ratio power transmission solution in a compact housing. Its helical-worm configuration offers a significant mechanical advantage, delivering high output torque with the characteristic quiet operation of a worm gear set, making it indispensable for large-scale conveyor and mixing systems.

 

Technical Data Table

 

Feature Specification
Motor Power 1.1 kW to 7.5 kW (DRN Frame Dependent)
Connection Technology TorqLOC® (Keyless friction connection)
Hollow Shaft Diameter 40 mm / 45 mm / 50 mm (Options available)
Efficiency Class IE3 Premium Efficiency
Casing Design Robust Ribbed Cast Iron for Heat Dissipation
Mounting Orientation M1 to M6 (Universal options)
Sealing System Standard Dual-Lip (FKM Premium Optional)

 

Product Characteristics

 

TorqLOC® Installation Advantage: The ST77 eliminates the need for expensive shaft machining (h6 tolerances) and keyways. It can be mounted on drawn, unmachined shafts, significantly reducing material costs and prep time.

Superior Torque Threshold: As a "77" frame size, this unit offers a substantial jump in torque capacity (up to 1450 Nm) compared to the 67 series, specifically designed for high-inertia start-ups.

Corrosion-Resistant Separation: Because the TorqLOC® system prevents fretting corrosion between the gearbox and the machine shaft, the ST77 can be disassembled easily even after years of heavy-duty use in harsh environments.

 

Installation Flexibility & Asset Protection

 

The ST77 with TorqLOC® serves as more than just a gearbox; it is a mechanical insurance policy. By utilizing a tapered bushing system, the gearmotor is decoupled from the direct stresses of shaft misalignments. Furthermore, the T-design (Torque arm) allows the unit to "breathe" during high-torque fluctuations, protecting the internal gear teeth from shock-load damage. This setup is particularly effective in heavy-duty logistics where load weights vary significantly throughout a shift.

 

Related Models & Configurations

 

Full Gearmotor Model Connection Method Motor Type Output RPM (50Hz)  
ST77-DRN100LS4 TorqLOC® IE3 (2.2 kW) 18 - 120 RPM  
ST77-DRN132S4 TorqLOC® IE3 (5.5 kW) 25 - 145 RPM  
SAF77-DRN112M4 B5 Flange / Keyed IE3 (4.0 kW) 20 - 130 RPM  
ST77-DRN90L4/BE TorqLOC® + Brake IE3 (1.5 kW) 12 - 95 RPM  

 

Application Industries

 

Bulk Material Handling: Heavy-duty belt feeders and bucket elevators.

Heavy Logistics: High-capacity pallet conveyor systems and automated storage/retrieval systems (ASRS).

Industrial Mixing: Driving large-scale chemical or food agitators where right-angle space is limited.

Mining & Quarrying: Ancillary equipment drives requiring high ratios and shock resistance.

 

FAQ

1. What makes TorqLOC® better than a standard shrink disc?

While both are keyless, TorqLOC® uses a patented bushing system that allows for much larger tolerances on the customer shaft (up to h11), meaning you don't need expensive precision-ground shafts to achieve a secure fit.

2. Can the ST77 handle reversing loads?

Yes. The keyless friction connection of the TorqLOC® system is ideal for reversing applications because it eliminates the "clunking" or mechanical wear that occurs in keyed shafts during direction changes.

3. Is the helical-worm gear set in the ST77 efficient?

Yes, the helical-worm combination is significantly more efficient than a standard single-stage worm gearbox. The helical stage does most of the heavy lifting, allowing the worm stage to operate at optimized sliding speeds.

4. Does the ST77 require special tools for installation?

No. Installation only requires standard wrenches and a torque wrench to ensure the TorqLOC® bolts reach the factory-specified tension.

5. How do I choose the right bushing size for my ST77?

The ST77 hollow shaft can be fitted with various interchangeable bushings to match your existing machine shaft diameter. Please specify your shaft size when ordering to ensure the correct kit is included.

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