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SEW MC2PLHF06 110kW Hollow Shaft Industrial Gearbox Foot-mounted

SEW MC2PLHF06 110kW Hollow Shaft Industrial Gearbox Foot-mounted

Model Designation: MC2PLHF06
Gear Type: Industrial Helical Gear Unit (MC Series)
Output Option: Hollow Shaft with Shrink Disc Connection
Mounting Position: Horizontal / Foot-Mounted (L)
Maximum Torque Capacity: 82,000 Nm
Gear Ratio Range (i): 7.1 to 160 (High-efficiency multi-stage reduction)

PRODUCT DESCRIPTION

 

The SEW-EURODRIVE MC2PLHF06 is a robust industrial drive solution engineered for high-power, high-torque applications requiring 110kW of input. As part of the prestigious MC series, this unit features a heavy-duty hollow shaft with a shrink disc interface, enabling a secure, keyed-free connection to driven equipment. Designed for long-term operational excellence, the MC2PLHF06 combines a rigid, split-housing architecture with precision-ground helical gearing, ensuring reliable torque transmission in the most demanding industrial environments.

 

TECHNICAL SPECIFICATION TABLE

 

Specification Technical Details
Rated Input Power 110 kW
Mechanical Rating 82,000 Nm Peak Torque
Cooling Method Integrated Fan Cooling (Standard)
Housing Material Grey Cast Iron (High-density casting)
Efficiency Factor > 97%
Bearing Life (L10h) > 50,000 Hours (under rated load)

 

Unique Product Features

 

High-Capacity Hollow Shaft Torque Density: The MC2PLHF06 is specifically optimized for high-torque density, allowing for a compact footprint despite its 110kW capacity. This geometry reduces the overall weight of the drive assembly while maintaining structural integrity.

Predictive Maintenance Readiness: The housing includes dedicated ports for vibration sensors and thermal monitoring probes, enabling real-time condition monitoring to prevent unplanned downtime in critical production lines.

Surface-Treated Gear Flanks: The gear teeth undergo a proprietary induction hardening and shot-peening process, which maximizes surface fatigue resistance and significantly lowers internal friction-extending maintenance intervals even under shock-load conditions.

 

System Integration & Customization

 

Mounting Versatility: While factory-configured as a foot-mounted unit, the modular MC-series housing allows for flexible mounting variations. We recommend precision-leveled steel base plates to ensure shaft alignment for heavy-duty applications.

Integrated Drive Solutions: For systems requiring advanced speed control, the MC2PLHF06 integrates seamlessly with our MOVIGEAR or standard variable frequency drive (VFD) packages, offering a complete, pre-engineered drive solution from motor to shaft.

 

RELATED MODEL PARAMETER TABLE

 

Gear Unit Model Configuration Housing Style Rated Torque Connection Type
MC2PLHF06 Hollow Shaft Horizontal Split 82,000 Nm Shrink Disc
MC2PLSF06 Solid Shaft Horizontal Split 82,000 Nm Keyed Output
MC2PVHF06 Hollow Shaft Vertical 82,000 Nm Shrink Disc
MC3PLHF06 Hollow Shaft (3-Stage) Horizontal Split 82,000 Nm Shrink Disc

 

Target Industry Applications

 

Mining & Heavy Industry: High-torque drives for secondary crushers and heavy-duty feeders.

Water & Wastewater: Continuous-duty drives for large-diameter sludge agitators and mechanical screens.

Bulk Handling: Primary propulsion for high-capacity belt conveyor systems and bucket elevators.

Steel & Metal Fabrication: Cooling bed and roll-out table drive systems.

 

FAQ

Q: What is the specific advantage of the MC2PLHF06 over lower-tier models?

A: The MC2PLHF06 is built on a reinforced frame specifically designed for the 110kW threshold, offering higher thermal capacity and larger internal bearing sizes compared to the '05 or '04 frame sizes.

Q: Is this gearbox suitable for outdoor operation?

A: Yes, the standard paint finish meets industrial corrosion resistance standards, and the unit can be equipped with additional breather filters and specialized oil seals for extreme environments.

Q: How is the shrink disc maintained?

A: The shrink disc requires a simple periodic inspection of the clamping bolts to ensure they meet the specific torque specifications outlined in our installation manual.

Q: Can I retrofit this with a different motor?

A: The unit is designed with an IEC/NEMA-compatible flange interface, making it easy to swap motors or integrate with a variety of industry-standard AC/DC drive systems.

Q: How do I ensure the oil remains clean?

A: We recommend utilizing the integrated magnetic oil drain plugs, which capture metallic particles, and an optional offline oil filtration system for critical 24/7 operations.

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