Product Overview
The H4SH07 Heavy Duty Industrial Gearbox is a high-torque, parallel shaft helical gear unit built for continuous operation in demanding industrial power transmission systems. Designed for complete dimensional and functional interchangeability with standard H4SH07 units, this gearbox provides a reliable drop-in solution for plant maintenance, retrofits, and new equipment integration.
Engineered with high-grade alloy steel gears, precision carburizing and grinding processes, and heavy-duty cast iron housings, the unit delivers high mechanical efficiency, minimal operational noise, and exceptional durability under harsh environmental conditions.
Whether operating in high-dust mining facilities, high-temperature cement production lines, or continuous bulk material handling installations, this gearbox ensures high operational uptime, reduced maintenance overhead, and seamless integration with existing drive trains.
Technical Specifications
|
Parameter |
Specification / Details |
|
Model Code / Series |
H4SH07 (Horizontal, 4-Stage, Parallel Shaft Helical Unit) |
|
Gear Architecture |
Helical Gear Train / Parallel Shaft |
|
Transmission Efficiency |
Up to 96% - 98% per reduction stage |
|
Housing Material |
High-Strength Grey Cast Iron (HT250 / GJL-250) or Ductile Iron |
|
Gear Material & Processing |
20CrMnTi / 18CrNiMo7-6 Alloy Steel, Carburized, Quenched & Precision Ground |
|
Gear Precision Level |
ISO 1328 / DIN 3962 Grade 5 - 6 |
|
Shaft Material |
High-Tensile Forged Alloy Steel (42CrMo / 4340) |
|
Output Shaft Configuration |
Solid Shaft with Key / Hollow Shaft with Shrink Disc / Splined Shaft |
|
Input Connection |
Solid Input Shaft / IEC Motor Adapter Flange / IEC Bell Housing |
|
Lubrication Systems |
Splash Lubrication / Forced Oil Circulation Pump System |
|
Cooling Options |
Natural Convection / Integrated Cooling Fan / Internal Water Cooling Coil |
|
Mounting Orientation |
Horizontal Floor Mounting / Flange Mounting |
|
Direction of Rotation |
Clockwise (CW) / Counter-Clockwise (CCW) / Bidirectional |
|
Sealing System |
FKM / Viton Double-Lip Oil Seals with Dust Proof Labyrinth |
|
Thermal & Vibration Monitoring |
PT100 Temperature Sensors / SPM Vibration Monitoring Ports Included |
Product Features
Advanced Gear Metallurgy & Micro-Geometry
Gears are manufactured from high-purity forged alloy steel subjected to deep carburizing and precision grinding. Computerized tooth profile and lead modification (crowning) compensate for deflection under full design loads, ensuring uniform contact stress and noise reduction.
Reinforced Structural Housing
Finite Element Analysis (FEA) optimized cast iron housing provides maximum structural rigidity to maintain precise gear alignment during dynamic peak loads and high external shock environments.
Multi-Tier Thermal & Lubrication Infrastructure
Designed with internal oil passage channels for forced lubrication options alongside passive external cooling fins. Optional thermal barriers, internal cooling coils, and auxiliary forced-air cooling fans protect against thermal breakdown during 24/7 high-ambient duty cycles.
Zero-Leakage Tri-Layer Sealing Architecture
Features high-temperature Viton seals paired with oil-throw rings and non-contact mechanical labyrinth flinger seals, preventing lubricant escaping while shutting out abrasive grit, process water, and industrial particulates.
Typical Applications
Bulk Material Handling: Heavy-Duty Belt Conveyors, Bucket Elevators, Apron Feeders, Stackers & Reclaimers.
Mining & Minerals: Jaw Crushers, Cone Crushers, Ball Mills, SAG Mills, Vibrating Screens.
Cement & Building Materials: Rotary Kilns, Clinker Coolers, Raw Material Grinding Mills, Vertical Roller Mills.
Metallurgy & Steel: Continuous Casters, Hot/Cold Rolling Mills, Transfer Cars, Wire Rod Mills.
Port & Marine Operations: Ship Loaders, Ship Unloaders, Container Cranes, Harbor Winches.
Pulp, Paper & Sugar Processing: Sugar Cane Mills, Pulp Digesters, Calender Drives, Paper Machine Drives.
Chemical & Environmental: Industrial Agitators, Heavy Mixers, Sludge Dewatering Units, Cooling Tower Fans.
Engineering & Customization Capabilities
Application-specific gear ratio optimization for specialized torque and speed requirements.
Shaft modification including custom diameters, keyways, extensions, and high-strength alloy upgrades.
Custom input flanges designed for non-standard or legacy electric motors and hydraulic drives.
Specialized surface coatings including multi-coat epoxy systems for marine, high-humidity, and offshore applications.
Tailored lubrication and cooling packages pre-wired for plug-and-play installation.
Quality Assurance & Compliance
Every gear unit is tested under strict quality control protocols before leaving the facility:
Material Traceability: Ultrasonic testing (UT) and magnetic particle inspection (MT) on key dynamic components, with chemical analysis verification.
Dimensional Precision: Coordinate Measuring Machine (CMM) verification of shaft centers, mounting faces, and bore tolerances.
Full Functional Testing: Spin-testing at rated operating speeds to monitor oil temperatures, mechanical vibration levels, and sound pressure ratings.
Pressure & Leak Testing: Static and dynamic pressure checks on seals, cooling coils, and lubrication lines.
Quality Documentation: Factory Acceptance Test (FAT) certificates, dimensional sheets, and EN 10204 3.1 material certificates supplied with every unit.
Packaging & Global Logistics
Export Packaging: Enclosed in heavy-duty, fumigation-free plywood crates compliant with ISPM-15 international transport regulations.
Corrosion Protection: Internal components treated with rust-preventative oil, and the entire assembly vacuum-sealed in VCI anti-corrosion barrier film with desiccant packs.
Transport Safety: Structural steel skid bases with clearly marked center of gravity and integrated lifting points for safe handling via crane or forklift.
Logistics Options: Full support for ocean freight, air transport, overland transit, and multimodal shipping options under standard international commercial terms.

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